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Most Sites Misunderstand What Inspectors Mean by "Effective Control"
“Effective control” appears constantly in inspection reports. It sounds straightforward. Most organisations believe they have it. Procedures are in place. Monitoring programmes are running. Deviations are investigated. Reviews are documented. From an internal perspective, that looks like control and therefore effectiveness. Inspection experience suggests something different. Reviewing Electronic Documentation. The Language Inspectors Use vs. The Meaning Behind It When inspect
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May 283 min read


Change Control Needs to be Under Control
Change control is one of those areas where organisations tend to feel reasonably confident going into an inspection. The system is structured, the records are traceable, every change has been assessed and approved through a defined process. If you ask most quality teams whether their change control is working, the answer is usually yes, and they can point to the documentation to support it. What's harder to see is what those decisions look like in aggregate. The assumption bu
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Apr 305 min read


Why "Validated" Is a State You Have to Keep Earning
There's a version of process validation that most organisations are very familiar with. Protocols are written, PPQ batches are executed, data is reviewed, and a report is produced that formally declares the process validated. The file goes into the quality system, the process moves into routine manufacturing, and validation is considered done. The word "done" is where the problem starts. Validation isn't a certificate you receive at the end of a qualification exercise. It's a
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Apr 235 min read
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